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Process Heating Services Ltd.

For Industrial Electric Heaters

  • Immersion Heater
    • PCSS 27/9/1 kW
      • PCSS27kW
      • PCSS9kW
      • PCSS1kW
    • Industrial Immersion Heater 3-24kW PII Range
      • 3kW Industrial Immersion Heater
      • 6kW Industrial Immersion Heater
      • 9kW Industrial Immersion Heater
      • 12kW Industrial Immersion Heater
      • 18kW Industrial Immersion Heater
      • 24kW Industrial Immersion Heater
    • Brewery Immersion Heater 3-18kW PCAB Range
      • 3kW Brewery Immersion Heater
      • 6kW Brewery Immersion Heater
      • 9kW Brewery Immersion Heater
      • 12kW Brewery Immersion Heater
      • 18kW Brewery Immersion Heater
    • Heavy Duty Industrial Immersion Heaters (Brass Head): PIHB Range
      • 3kW Heavy-Duty Industrial Immersion Heater (Brass Head): model PIHB3
      • 4.5kW Heavy-Duty Industrial Immersion Heater (Brass Head): model PIHB4.5
      • 6kW Heavy-Duty Industrial Immersion Heater (Brass Head): model PIHB6
      • 9kW Heavy-Duty Industrial Immersion Heater (Brass Head): model PIHB9
      • 12kW Heavy-Duty Industrial Immersion Heater (Brass Head): model PIHB12
      • 15kW Heavy-Duty Industrial Immersion Heater (Brass Head): model PIHB15
      • 18kW Heavy-Duty Industrial Immersion Heater (Brass Head): model PIHB18
      • 24kW Heavy-Duty Industrial Immersion Heater (Brass Head): model PIHB24
    • Heavy Duty Industrial Immersion Heater 4.5-24kW PIH Range
      • 4.5kW Heavy Duty Industrial Immersion Heater (Brass)
      • 9kW Heavy Industrial Immersion Heater (Brass)
      • 12kW Heavy Duty Industrial Immersion Heater (Brass)
      • 15kW Heavy Duty Industrial Immersion Heater (Brass)
      • 18kW Heavy Duty Immersion Heater (Brass)
      • 24kW Heavy Duty Industrial Immersion Heater (Brass)
    • Heavy Duty Industrial Immersion Heaters (Stainless Steel) 4.5-24kW PIHSS range
      • 3kW Heavy-Duty Industrial Immersion Heater (Stainless Steel): model PIHSS3
      • 4.5kW Heavy-Duty Industrial Immersion Heater (Stainless Steel): model PIHSS4.5
      • 6kW Heavy-Duty Industrial Immersion Heater (Stainless Steel): model PIHSS6
      • 9kW Heavy-Duty Industrial Immersion Heater (Stainless Steel): model PIHSS9
      • 12kW Heavy-Duty Industrial Immersion Heater (Stainless Steel): model PIHSS12
      • 15kW Heavy-Duty Industrial Immersion Heater (Stainless Steel): model PIHSS15
      • 24kW Heavy-Duty Industrial Immersion Heater (Stainless Steel): model PIHSS24
    • Oil Immersion Heater 750w – 4.5kW POIL Range
      • 750W Oil Immersion Heater
      • 1kW Oil Immersion Heater
      • 1.5kW Oil Immersion Heater
      • 2.25kW Oil Immersion Heater
      • 3kW Oil Immersion Heater
      • 3.75kW Oil Immersion Heater
      • 4.5kW Oil Immersion Heater
      • 6kW Oil Immersion Heater
    • Removeable Immersion Heaters for Breweries
    • Flanged Immersion Heater
  • Heating Element
    • Incoloy 800 Heating Element 250W–6kW
    • Finned Element—for Air Heating Units 250W–6kW
    • Air Heating Element 500W – 3kW
    • Element configurations
  • Vat Heater
  • Air Heater
  • Accessories
  • Technical Info
  • CONTACT

Industrial Heating Elements

What is a heating element?

A sheathed heating element can be used to apply direct heat to air and liquids.

Process Heating Services can supply:

  • Straight lengths available between 12″ to 214″.
  • Power ratings are available from 250w to 6kW.

With this diversity of stock, coupled with the ability to manufacture elements bespoke if required, we can accommodate almost any application. See below for the diversity of shapes we can bend the elements into.  Also, cold lengths at each end of the heating elements can be tailored to suit immersion depths according to specific applications.

Heating element gallery


FORMED HEATING ELEMENT INCOLOY 800
element-diagram
FINNED ELEMENT U BENT
U BENT FINNED ELEMENT
COILED HEATING ELEMENT INCOLOY 800
FORMED HEATING ELEMENT INCOLOY 800
U BENT HEATING ELEMENT INCOLOY 800 FINNED
FORMED ELEMENT
HEATING ELEMENT flying leads
HEATING ELEMENT COMPRESSION GLAND FITTING
PCG COMPRESSION GLANDS FOR HEATING ELEMENT

Heating Element Ranges

  • Finned Heating Elements – PEF Range (250W – 7kW)
  • Incoloy 800 Elements – PEI Range (250W – 7kW)
  • Heating Elements for Air Heating – PEA Range (500W – 3kW)

Contact us for more info

Ring Tim on 07864 931524 to discuss your requirements. All applications are different, and a 2 way conversation, often referring to the diagrams below, supplemented by photos, or even sending of dead or sample elements to us via courier, will guarantee success first time.

Schematic diagrams of various element shapes

Click on the first image to see enlarged schematics of the various configurations of element. Click on each of the small images to see a close-up of a single element format.

Collected schematics

Tubular Heating Elements
Tubular Heating Elements

 

Individual schematics

Form 03A
Form 1

Form 04E
Form 2

Form 02J
Form 3

 

Form 02K
Form 4

Form 01A
Form 5

Form 01Q
Form 6

Form 01E
Form 7

 

Form 06G
Form 8

Form 01J
Form 9

Form 04N
Form 10

 

Form 02F
Form 11

Form 03B
Form 12

Form 01D
Form 13

 

Form 08B
Form 14

Form 02A
Form 15

Form 04H
Form 16

Form 02B
Form 17

Form 08C
Form 18

Form 06L
Form 19

 

Form 07E
Form 20

Form 06F
Form 21

Form 05V
Form 22

 

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